Booking & List of Accessories For woven Men's Shirt

Booking of accessories for a Woven Men’s shirt.

Maruf Mahfuz

Email: maruf.txt@gmail.com 

Department of textile Engineering 

World university of Bangladesh 

Cell no: 01738676060 

Introduction:

Preparation of accessories booking is an important task for the merchandiser to achieve the smooth production in the factory. Merchandiser is the main responsible person for this booking, by maintaining proper communication with the suppliers this task should be done smoothly,    otherwise any lacings of accessories or absence of accessories may incur disturb in the production floor.

Objective:

• Preparing a booking document for different accessories
• To know about the calculation procedure of accessories.

Main accessories required for a shirt:

• Main label
• Size label
• Bar code sticker
• Size sticker
• Button
• Interlining
• Sewing thread
• Poly 
• Carton
• Hang tag
• Hanger
• Care label
• Finishing accessories

 Figure: button

 Figure: Sewing Thread

Figure: Carton 

Chart of accessories required for a woven shirt with required quantity:

ITEM DESCRIPTION	CODE / Specification	CONSUMPTION	RATE	ORDERED QUANTITY
Main label		50000 pcs		50000
Size label		50000 pcs		50000
Barcode sticker		50000 pcs		50000
Size sticker		50000 pcs		50000
Button	17 L DTM plastic button, with 4 holes	12 pc/ shirt = 12* 50000 = 600000/1728= 347.22 G.G		347.22 G.G
	14 L DTM plastic button for placket With 2 holes	3 pcs  / shirt = 3* 5000= 15000 15000/1728 = 8.68 G.G		8.68 G. G
Interlining	DTM	2 yds./ pcs 50000* 2 = 100000 yds.		100000 yds.
Sewing thread	20/ 2 spun polyester	110 meter/ pcs 110* 50000 = 5500000 / 4000 = 1375 cone		1375  cone
Poly		50000 with 3% wastage = 51500		51500 pcs
Carton	60 X 45 X 45 cm3 Volume 5 plies virgin foreign paper.	30 pcs/ carton; 50000/ 30 = 1667		1667 pcs
Hang tag		50000 pcs with 2 % extra		510000
Hanger		50000 pcs		50000
Care label		50000 pcs		50000
Finishing accessories	Neck board  & backboard	50000 pcs		50000
	Collar stun  Butterfly  - Nylon	50000 pcs		50000
	Plastic clip	4 pcs / shirt = 50000 X 2 = 200000		200000 pcs
Total item  20

    N.B = Necessary waste percentage should be added in some cases.

Conclusion:  

The experiment I have performed was a critical task to determine proper amount of booking accessories. Here most required accessories list are given for a woven shirt. I think this experimental work help me to achieve higher knowledge about the accessories booking to the supplier.